Exapro is your premier marketplace for high-quality used industrial machinery. We present our selection of CNC gear hobbing machines under the Metal Machine Tools category. These machines are professionally maintained, offering an excellent blend of precision, efficiency, and value.
Our CNC gear hobbing machines excel in producing high-precision gears with exceptional accuracy and repeatability. They are ideal for industries such as automotive, aerospace, and manufacturing, where precise gear production is crucial. These machines can handle various gear types and sizes, catering to diverse production requirements.
Every CNC gear hobbing machine goes through a stringent vetting process, ensuring quality and performance. Our machinery is cost-effective, promising significant savings compared to new equipment without compromising efficiency. Renowned brands like Gleason, Liebherr, and Mitsubishi are part of our selection, known for their reliability and advanced technology. Prices range between €80,000 and €400,000, catering to diverse budget scales.
For detailed information or to request a quote, reach out to our dedicated team, ready to assist you with your specific needs. At Exapro, we're all about facilitating your business growth through quality and affordability. Trust in Exapro for your industrial machinery needs and boost your productivity today.
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Year: 2018
Max wheel Gear Ø | 100 mm |
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Module - | 0.3 |
Module + | 2.5 |
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CNC type | BWO |
Year: 2009
Max wheel Gear Ø | 100 mm |
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Max spindle speed | 12000 rpm |
CNC type | Siemens 840D |
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Motor power | 14 kW |
Year: 2006
Max wheel Gear Ø | 3000 mm |
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CNC type | Sinumerik 840 D |
Module + | 28 |
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Max gear width | 1000 mm |
Year: 1997
Max wheel Gear Ø | 150 mm |
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Max spindle speed | 6000 rpm |
CNC type | Fanuc 150 MB |
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Motor power | 20 kW |
Year: 2010
Max wheel Gear Ø | 210 mm |
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Max spindle speed | 4000 rpm |
CNC type | Siemens 840d |
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Year:
Max wheel Gear Ø | 450 mm |
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Motor power | 30 kW |
CNC type | Siemens 840D |
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Year: 1993
Max wheel Gear Ø | 330 mm |
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Module - | 0.5 |
Max spindle speed | 1900 rpm |
Module + | 7 |
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CNC type | |
Motor power | 12 kW |
Year: 2004
Max wheel Gear Ø | 150 mm |
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Max spindle speed | 4500 rpm |
CNC type | Siemens 840d |
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Motor power | 19 kW |
Year: 2006
Max wheel Gear Ø | 45 mm |
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Module - | 0.5 |
Max spindle speed | 8000 rpm |
Module + | 1.5 |
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CNC type | Fanuc 18i-MB |
Max gear width | 250 mm |
Year: ~ 2004
Max wheel Gear Ø | 1500 mm |
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Module - | 1 |
Max gear width | 600 mm |
Module + | 16 |
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CNC type | Siemens 840C |
Motor power | 38 kW |
Year: 2007
Max wheel Gear Ø | 600 mm |
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Max spindle speed | 3100 rpm |
CNC type | GE FANUC Series 160i-M |
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Motor power | 36 kW |
Year: 1977
Max wheel Gear Ø | 3080 mm |
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Module - | 30 |
Max gear width | 1100 mm |
Module + | 50 |
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CNC type | |
Motor power | 38 kW |
Year: 2001
Max wheel Gear Ø | 180 mm |
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CNC type |
Module + | 3 |
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Max spindle speed | 1000 rpm |
Year: 2002
Max wheel Gear Ø | 65 mm |
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Module - | 0.5 |
Max gear width | 140 mm |
Module + | 3 |
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CNC type |
Year: 1976
Max wheel Gear Ø | 350 mm |
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Module - | 5 |
Max spindle speed | 485 rpm |
Module + | 14 |
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CNC type | TEX COMPUTER POWER E |
Max gear width | 200 mm |
CNC gear hobbing machines are critical tools in the metalworking industry, designed for the precise and efficient production of gears. These machines use a specialized cutting tool known as a hob to progressively cut gear teeth into a cylindrical workpiece. The integration of computer numerical control (CNC) technology has significantly enhanced the precision, versatility, and productivity of gear hobbing machines, making them indispensable for industries such as automotive, aerospace, industrial machinery, and robotics.
CNC gear hobbing machines come in various types, tailored to specific gear production needs and applications:
Horizontal Gear Hobbing Machines: These machines have the workpiece mounted horizontally. They are widely used for producing spur gears, helical gears, worm gears, and splines. Horizontal machines are versatile and can handle a wide range of gear sizes.
Vertical Gear Hobbing Machines: In these machines, the workpiece is mounted vertically. They are particularly suitable for larger and heavier workpieces that are difficult to mount horizontally. Vertical machines offer better stability and are ideal for large-diameter gears and gear rings.
Universal Gear Hobbing Machines: These machines can perform hobbing operations on both horizontal and vertical axes, providing maximum flexibility. They are suitable for shops that need to handle a diverse range of gear types and sizes.
High-Speed Gear Hobbing Machines: Designed for high productivity, these machines operate at higher speeds and feeds, reducing cycle times and increasing output. They are ideal for large-volume production environments.
When selecting a CNC gear hobbing machine, several key features and specifications should be considered:
CNC Control System: The sophistication of the control system impacts the machine's precision, ease of use, and ability to handle complex gear geometries. Modern CNC systems offer user-friendly interfaces, advanced programming capabilities, and integration with CAD/CAM software.
Axis Configuration: The number of controlled axes (typically 3 to 6) affects the machine's ability to produce complex gear shapes and perform multi-axis machining operations.
Hobbing Speed and Feed Rates: Higher speeds and feed rates contribute to increased productivity and reduced cycle times. Adjustable speeds and feeds allow for optimal cutting conditions for different materials and gear types.
Workpiece Capacity: The maximum diameter, length, and weight of the workpiece the machine can handle. This specification is crucial for ensuring the machine can accommodate the intended gear sizes.
Tooling System: The type and quality of the hob and other cutting tools used. Quick-change tooling systems can significantly reduce setup times and increase machine uptime.
Automation and Integration: Features such as automatic loading and unloading, in-process inspection, and integration with robotic systems enhance productivity and reduce labor costs.
Investing in CNC gear hobbing machines offers numerous benefits:
High Precision: CNC technology ensures consistent, high-precision gear production, meeting strict tolerances and quality standards.
Increased Productivity: Automated operations and high-speed capabilities lead to faster production cycles and higher output.
Versatility: CNC machines can produce a wide range of gear types and sizes, catering to diverse industrial needs.
Reduced Labor Costs: Automation reduces the need for manual intervention, lowering labor costs and minimizing human error.
Flexibility: Advanced CNC control systems allow for easy programming and quick changeovers, enabling manufacturers to switch between different gear types and sizes efficiently.
To select the right CNC gear hobbing machine for your needs, consider the following factors:
Production Volume: Determine the volume of gears to be produced to choose a machine with suitable capacity and speed.
Gear Types and Sizes: Ensure the machine can handle the specific types and sizes of gears you need to produce.
Precision Requirements: Match the machine’s precision capabilities with your quality standards.
Budget: Balance the initial investment with long-term operational costs, including maintenance and consumables.
Service and Support: Consider the availability of technical support and maintenance services for the machine.
Training: Assess the need for operator training to effectively use the machine’s advanced features.
Several reputable brands manufacture CNC gear hobbing machines, known for their reliability and performance. Here are a few notable ones:
Liebherr: Renowned for high-precision gear hobbing machines, Liebherr offers a range of models suitable for various applications. Prices typically range from $300,000 to over $1.5 million, depending on the model and specifications.
Gleason: Gleason is a leading name in gear manufacturing equipment, providing advanced CNC gear hobbing machines known for their precision and versatility. Pricing generally ranges from $250,000 to $1.2 million.
Mitsubishi Heavy Industries (MHI): MHI produces robust and reliable CNC gear hobbing machines, with a focus on high productivity and precision. Prices for MHI machines typically range from $400,000 to $1.3 million.
Kashifuji: Specializing in high-speed gear hobbing machines, Kashifuji is known for its innovative designs and efficient production capabilities. Pricing generally falls between $350,000 and $1.4 million.
PFAUTER (a division of Gleason): PFAUTER gear hobbing machines are highly regarded for their quality and precision. Prices typically range from $300,000 to over $1.5 million.
CNC gear hobbing machines are essential tools in the production of high-precision gears for various industrial applications. With different types such as horizontal, vertical, universal, and high-speed machines, selecting the right model depends on specific production needs and gear types. Key factors to consider include CNC control systems, axis configuration, workpiece capacity, tooling systems, and automation features. Leading brands like Liebherr, Gleason, Mitsubishi Heavy Industries, Kashifuji, and PFAUTER offer a range of high-quality CNC gear hobbing machines to suit different applications and budgets. By carefully evaluating production volume, gear types, precision requirements, and budget, businesses can ensure they invest in the right CNC gear hobbing machine to enhance their manufacturing capabilities and ensure consistent, high-quality gear production.