Exapro is your premier marketplace for high-quality used industrial machinery. We present our selection of gear shaping machines under the Metal Machine Tools category. These machines are professionally maintained, offering an excellent blend of precision, durability, and value.

Our gear shaping machines excel in producing high-precision gears with complex shapes and profiles, ensuring excellent surface finish and accurate dimensions. Ideal for industries such as automotive, aerospace, and heavy machinery manufacturing, these machines are capable of handling a wide variety of gear types and sizes, making them suitable for diverse production requirements.

Every gear shaping machine goes through a stringent vetting process, ensuring quality and performance. Our machinery is cost-effective, promising significant savings compared to new equipment without compromising efficiency. Renowned brands like Fellows, Lorenz, and Gleason are part of our selection, known for their reliability and advanced technology. Prices range between €20,000 and €200,000, catering to diverse budget scales.

For detailed information or to request a quote, reach out to our dedicated team, ready to assist you with your specific needs. At Exapro, we're all about facilitating your business growth through quality and affordability. Trust in Exapro for your industrial machinery needs and boost your productivity today.

Sunderland 26 Herringbone gear cutting

Year: 1970

Max wheel Ø 1350 mm
Module - 1
Max. gear width 305 mm
Module + 12
CNC type

Gear Shaper STANKO 7A420M

Year: 1972

Max wheel Ø 500 mm
CNC type


Stanko 5B150 Gear shaping machine

Year: 1976

Max wheel Ø 800 mm
Module - 1
CNC type
Module + 12
CNC No
Max. gear width 800 mm

Gear Shaper STANKO 7A412

Year: 1977

CNC type

3,730 $

View product

CZ Czech Republic


MAAG SH 250/300 Gear shaping machine

Year: 1977

Max wheel Ø 3080 mm
CNC No
Max. gear width 1100 mm
Module + 30
CNC type
Motor power 38 kW

Lorenz SZA Gear shaping machine

Year: 1978

Max wheel Ø 5 mm
Module - 1
CNC type
Module + 10
CNC No
Max. gear width 400 mm

KLIN 5M161 Gear shaping machine

Year: 1978

Max wheel Ø 1250 mm
CNC No
Max. spindle speed 1.7 rpm
Module + 12
CNC type

Used Staehely Sh 850 Gear shaping machine

Year: 1980

Max wheel Ø 850 mm
CNC No
Module + 14



STANKO 7403 Gear shaping machine

Year: 1985

Max wheel Ø 630 mm
CNC type


Stankoimport 7403 Gear shaping machine

Year: 1986

Max wheel Ø 570 mm
CNC type
CNC No


MAAG SH75 Gear shaping machine

Year: 1987

Max wheel Ø 750 mm
Module - 1
CNC type
Module + 10
CNC No
Max. gear width 200 mm


GEAR SHAPING MACHINE LIEBHERR WSC 501 CNC Hot deal

Year: 1989

Max wheel Ø 750 mm
Module - 0.5
CNC type
Module + 8
CNC Yes
Max. gear width 180 mm

Lorenz LS 82 Gear shaping machine

Year: 1999

Max wheel Ø 80 mm
Module -
CNC type SIEMENS 840 C
Module + 5
CNC Yes
Max. gear width 22 mm

Liebherr LS 122 Gear shaping machine

Year: 2002

Max wheel Ø 120 mm
Module - 0.05
CNC type SINUMERIK 840 D
Module + 3
CNC Yes
Max. spindle speed 3000 rpm


Introduction to Gear Shaping Machines

Gear shaping machines are essential tools in the metalworking industry, specifically designed to cut and form gears with high precision. These machines use a reciprocating cutting tool called a shaper cutter to create the gear teeth by progressively removing material from the workpiece. Gear shaping is particularly useful for internal gears, external gears, and complex gear profiles that are challenging to produce using other methods. They are crucial in various industries, including automotive, aerospace, heavy machinery, and robotics.

Types of Gear Shaping Machines

Gear shaping machines come in several configurations, each suited to specific gear production requirements:

  1. Horizontal Gear Shaping Machines: These machines feature a horizontal spindle orientation, making them suitable for producing a wide range of gear types, including spur, helical, and spline gears.

  2. Vertical Gear Shaping Machines: With a vertical spindle orientation, these machines are ideal for larger and heavier workpieces, such as large-diameter gears and gear rings. They offer better stability and ease of handling for such components.

  3. CNC Gear Shaping Machines: Equipped with computer numerical control (CNC) systems, these machines provide high precision, automation, and flexibility. CNC gear shapers can produce complex gear geometries and are suitable for high-precision applications.

  4. Universal Gear Shaping Machines: These versatile machines can handle both horizontal and vertical gear shaping tasks, providing maximum flexibility for various gear types and sizes.

Key Features and Specifications

When selecting a gear shaping machine, several key features and specifications should be considered to ensure it meets production needs:

  • CNC Control System: Modern gear shaping machines often feature CNC controls for enhanced precision and automation, allowing for complex gear profiles and high repeatability.

  • Workpiece Capacity: The maximum diameter, height, and weight of the workpiece the machine can handle. This is crucial for ensuring the machine can accommodate the intended gear sizes.

  • Stroke Length: The maximum length of the reciprocating motion of the shaper cutter. Longer strokes are necessary for larger gears.

  • Cutting Speed and Feed Rates: Adjustable speeds and feeds allow for optimal cutting conditions for different materials and gear types.

  • Tooling System: The type and quality of the shaper cutters and their quick-change capabilities, which can significantly impact productivity.

  • Machine Rigidity and Construction: The structural stability and build quality of the machine, which affect the precision and stability during the shaping process.

Advantages of Gear Shaping Machines

Investing in high-quality gear shaping machines offers numerous benefits:

  • Precision and Accuracy: Ensures gears meet exact specifications, which is critical for high-performance applications.

  • Flexibility: Capable of producing a wide range of gear types, including internal gears, which are difficult to produce with other methods.

  • Cost-Effectiveness: Generally more economical for producing smaller batches of gears compared to other gear cutting methods like gear hobbing.

  • Versatility: Can handle various gear sizes and profiles, making them suitable for diverse industrial applications.

  • Enhanced Surface Finish: Provides high-quality surface finishes, reducing the need for additional finishing processes.

Considerations When Buying a Gear Shaping Machine

To select the right gear shaping machine for your needs, consider the following factors:

  • Production Volume: Determine the volume of gears to be produced to choose a machine with suitable capacity and efficiency.

  • Gear Types and Sizes: Ensure the machine can handle the specific types and sizes of gears you need to produce.

  • Precision Requirements: Match the machine’s precision capabilities with your quality standards.

  • Budget: Balance the initial investment with long-term operational costs, including maintenance and consumables.

  • Service and Support: Consider the availability of technical support and maintenance services for the machine.

  • Training: Assess the need for operator training to effectively use the machine’s advanced features.

Popular Brands and Pricing

Several reputable brands manufacture gear shaping machines known for their reliability and performance. Here are a few notable ones:

  • Gleason: A leading manufacturer of gear shaping machines, Gleason offers a range of models for different applications. Prices typically range from $200,000 to over $1 million, depending on the model and specifications.

  • Liebherr: Known for high-precision gear shaping machines, Liebherr provides solutions for various industrial applications. Pricing generally ranges from $250,000 to $1.5 million.

  • Mitsubishi Heavy Industries (MHI): MHI produces robust and reliable gear shaping machines, suitable for various gear types and sizes. Prices for MHI machines typically range from $300,000 to $1.2 million.

  • Starrag-Heckert: Specializes in advanced gear shaping machines with high precision and automation capabilities. Pricing generally falls between $350,000 and $1.4 million.

  • Lorenz: Renowned for their high-quality gear shaping machines, Lorenz offers a range of models suitable for different production needs. Prices typically range from $250,000 to over $1.3 million.

Conclusion

Gear shaping machines are essential tools for producing high-precision gears required in various industrial applications. With different types such as horizontal, vertical, CNC, and universal gear shaping machines, selecting the right model depends on specific production needs and gear types. Key factors to consider include CNC control systems, workpiece capacity, stroke length, cutting speed, tooling system, and machine rigidity. Leading brands like Gleason, Liebherr, Mitsubishi Heavy Industries, Starrag-Heckert, and Lorenz offer a range of high-quality gear shaping machines to suit different applications and budgets. By carefully evaluating production volume, gear types, precision requirements, and budget, businesses can ensure they invest in the right gear shaping machine to enhance their manufacturing capabilities and ensure consistent, high-quality gear production.