Exapro is your premier marketplace for high-quality used industrial machinery. We present our selection of gear grinding machines under the Metal Machine Tools category. These machines are professionally maintained, offering an excellent blend of precision, durability, and value.

Our gear grinding machines excel in producing high-precision gears, ensuring excellent surface finish and accurate dimensions. They are ideal for automotive, aerospace, and manufacturing industries, where precision gear production is critical. These machines are capable of handling a variety of gear types and sizes, catering to diverse production needs.

Every gear grinding machine goes through a stringent vetting process, ensuring quality and performance. Our machinery is cost-effective, promising significant savings compared to new equipment without compromising efficiency. Renowned brands like Reishauer, Gleason, and Kapp are part of our selection, known for their reliability and advanced technology. Prices range between €50,000 and €500,000, catering to diverse budget scales.

For detailed information or to request a quote, reach out to our dedicated team, ready to assist you with your specific needs. At Exapro, we're all about facilitating your business growth through quality and affordability. Trust in Exapro for your industrial machinery needs and boost your productivity today.


REISHAUER RZ400 Gear grinding machine

Year: 2003

Max wheel Ø 400 mm
CNC type Siemens 840D
Max. workpiece weight 300 kg
CNC Yes
Max. gear width 300 mm

REISHAUER RZ300E Gear grinding machine

Year: 1982

Max wheel Ø 300 mm
Module - 0.5
CNC type
Module + 5
CNC No
Max. gear width 180 mm

Klingelnberg AGW 421 Gear grinding machine

Year: 1976

Max wheel Ø 350 mm
Module - 50
Motor power 14 kW
Module + 1
CNC type

Gear grinding machine REISHAUER NZA4

Year:

Max wheel Ø 300 mm
Module - 0.5
CNC type
Module + 5
CNC No
Max. gear width 170 mm

Reishauer Kownatzki RKZ400 Gear grinding machine

Year:

Module + 10
CNC Yes
Max. spindle speed 2050 rpm
Module - 1
CNC type NC pult
Max. workpiece weight 500 kg

41,500 €

View product

BA Bosnia and Herzegovina


KAPP KX160Twin Gear grinding machine

Year: 2013

Max wheel Ø 170 mm
Module - 0.5
CNC type SIN840D
Module + 4.5
CNC Yes

Reishauer RZ 150 Gear grinding machine

Year: 2004

Max wheel Ø 150 mm
Module - 0.5
CNC type Siemens 840 D
Module + 3
CNC Yes
Max. gear width 100 mm

REISHAUER NRK Gear grinding machine

Year: 1977

Max wheel Ø 350 mm
Max. gear width 40 mm
CNC type
Max. spindle speed 1900 rpm

Pfauter PE1200G Gear grinding machine

Year: 1995

Max wheel Ø 1200 mm
Module - 1
CNC type - Machine control unit is Bosch CC220 (Germ
Module + 20
CNC Yes
Max. gear width 750 mm

GLEASON PHOENIX 400 HG Gear grinding machine

Year:

Max wheel Ø 400 mm
CNC type CUPROC SERIES 2000
CNC Yes

Gleason Pfauter P 200 G Gear grinding machine

Year: 1999

Max wheel Ø 60 mm
CNC Yes
Motor power 80 kW
Module + 4
CNC type Siemens


CSEPEL FKP 326-10 Gear grinding machine

Year: 1991

Max wheel Ø 320 mm
Module - 0.5
CNC type
Module + 6
CNC No
Max. gear width 150 mm

Reishauer ZB Gear grinding machine

Year: 2021

Max wheel Ø 700 mm
Module - 1.5
CNC type
Module + 7
CNC No
Max. gear width 250 mm

STANKO 5A841 Gear grinding machine

Year: 1975

Max wheel Ø 350 mm
CNC No
Max. workpiece weight 150 kg
Module + 8
CNC type


KAPP KX300P Gear grinding machine

Year: 2012

Max wheel Ø 300 mm
Module - 0.5
CNC type
Module + 10
CNC Yes

Hoefler H 2500 / 1200 Gear grinding machine

Year: 1980

Max wheel Ø 500 mm
Module - 3
CNC type
Module + 32
CNC No
Max. gear width 1200 mm

Reishauer NZA Gear grinding machine

Year:

Max wheel Ø 300 mm
Module - 5
CNC type
Module + 5
CNC No
Max. gear width 84 mm


Introduction to Gear Grinding Machines

Gear grinding machines are a vital subset of machine tools in the metalworking industry, specifically designed to create high-precision gears used in various mechanical applications. These machines play a critical role in ensuring that gears meet exact specifications regarding size, shape, and surface finish, which is essential for the smooth operation of machinery in industries such as automotive, aerospace, manufacturing, and heavy equipment.

Types of Gear Grinding Machines

Gear grinding machines come in various types, each tailored to specific grinding processes and gear types:

  1. Profile Grinding Machines: These machines are used for creating the exact gear tooth profile. The grinding wheel is dressed to the required shape, ensuring the final gear matches precise specifications. This type is ideal for producing high-precision gears.

  2. Continuous Generating Grinding Machines: Designed for high production efficiency, these machines use a threaded grinding wheel to continuously grind the gear teeth, suitable for medium to large batch production.

  3. CNC Gear Grinding Machines: Equipped with computer numerical control (CNC), these machines offer high precision and automation. They are versatile and can handle complex gear geometries, making them suitable for custom and specialized gear production.

  4. Bevel Gear Grinding Machines: Specialized for grinding bevel gears, which are used in applications requiring a change in the axis of rotation, such as automotive differentials.

  5. Worm Gear Grinding Machines: These machines grind worm gears, which are used in applications requiring high torque and low speed.

Key Features and Specifications

When selecting a gear grinding machine, several key features and specifications should be considered:

  • Grinding Accuracy: The precision of the machine in producing the exact gear dimensions, usually measured in micrometers.
  • Automation Level: The extent to which the machine can operate autonomously, including features like automatic loading and unloading, in-process measurement, and adaptive control.
  • Machine Rigidity: The structural stability of the machine, which affects the quality and precision of the gear grinding process.
  • Control System: The sophistication of the control system, typically involving CNC for high-precision operations.
  • Wheel Speed and Feed Rates: The speed of the grinding wheel and the rate at which material is removed, which impact the efficiency and quality of the grinding process.
  • Cooling System: Essential for maintaining the temperature during grinding to prevent thermal damage to the gears.

Advantages of Gear Grinding Machines

Investing in high-quality gear grinding machines offers numerous benefits:

  • Precision and Accuracy: Ensures that gears meet exact specifications, crucial for the smooth operation of machinery.
  • Efficiency: Modern gear grinding machines are highly efficient, reducing production times and costs.
  • Versatility: Capable of producing a wide range of gear types and sizes, accommodating diverse industrial needs.
  • Quality Surface Finish: Provides superior surface finishes, reducing wear and increasing the lifespan of gears.
  • Consistency: Automated machines ensure consistent quality across large production runs.

Considerations When Buying Gear Grinding Machines

To select the right gear grinding machine for your needs, consider the following factors:

  • Production Volume: Determine the volume of gears to be produced to choose a machine with suitable capacity and speed.
  • Gear Types and Sizes: Ensure the machine can handle the specific types and sizes of gears you need to produce.
  • Precision Requirements: Match the machine’s precision capabilities with your quality standards.
  • Budget: Balance the initial investment with long-term operational costs, including maintenance and consumables.
  • Service and Support: Consider the availability of technical support and maintenance services for the machine.
  • Training: Assess the need for operator training to effectively use the machine’s advanced features.

Popular Brands and Pricing

Several reputable brands manufacture gear grinding machines, known for their precision and reliability. Here are a few notable ones:

  • Reishauer: A leader in continuous generating gear grinding machines, known for high productivity and precision. Prices for Reishauer machines typically range from $200,000 to over $1 million, depending on the model and specifications.

  • Gleason: Specializes in bevel gear grinding machines and offers a range of other gear grinding solutions. Gleason machines are priced between $250,000 and $1.5 million.

  • Klingelnberg: Renowned for both bevel and cylindrical gear grinding machines, Klingelnberg offers high-precision solutions with prices generally ranging from $300,000 to $1.2 million.

  • Liebherr: Provides a variety of gear grinding machines, including profile and continuous generating grinding types. Prices for Liebherr machines typically range from $200,000 to $1 million.

  • Samputensili: Offers innovative gear grinding machines with advanced technology for high precision. Samputensili machines are priced between $250,000 and $1 million.

Conclusion

Gear grinding machines are essential tools in the production of high-precision gears required for various industrial applications. The choice of machine type—whether profile, continuous generating, CNC, bevel, or worm gear grinding—depends on the specific needs of the production process. Key factors to consider include grinding accuracy, automation level, machine rigidity, control systems, and cooling systems. Leading brands like Reishauer, Gleason, Klingelnberg, Liebherr, and Samputensili offer a range of high-quality gear grinding machines, with prices reflecting the advanced technology and precision they provide. By carefully evaluating production volume, gear types, precision requirements, and budget, businesses can ensure they invest in the right gear grinding machine to enhance their manufacturing capabilities and ensure consistent, high-quality gear production.